DANIBRUM HD856J industrial automatic edge banding machine

HD856J stands out for its efficiency and edge banding speed, optimizing the process through an intuitive control panel that simplifies adjustments. It minimizes setup time and human error, saving material. Suitable for medium and large furniture manufacturers, it ensures increased productivity thanks to its heavy-duty capacity and high-quality construction components. Stability, a key strength, is provided by a robust design focused on maximizing processing efficiency.

• The machine frame is constructed of high-strength structural steel plates welded together, providing increased strength and stability. The surface is treated against rust and painted with high-temperature resistant paint;
• 4 robust lifting columns for safe operation;
• Double press beam with integrated industrial sliding systems;
• The system uses two adhesive pre-melting units making bonding much more efficient and faster, while preserving the properties of the adhesive;
• The machine is equipped with an EVA adhesive application system and optional can also be equipped with a PUR adhesive application system;
• For tiles with protective foil, the surface cleaning unit can be deactivated by pressing just one button;
• Allows the application of the edge on narrow elements 50 x 180 mm;
• Caterpillar industrial textured feed belt;
• Continuous rubberized upper feed belt, which ensures efficient pressing without damaging the melamine of the processed panels;
• Two tickling units with different radii;
• Quick change between edge thicknesses; thickness display on the control panel display;
• The upper and lower edge surplus milling group uses two milling groups, for rough milling and fine radius milling;
• The feeding and advance system is made with a double driven system;
• Milling on ends and corners is performed with 4 motors;
• Equipped as standard with two panel preheating units;
• Separating and antistatic agent spraying devices;
• Very good visibility over all groups, for maintenance operations;
• Control panel with touch-screen interface and graphic icons specific to each group;
• Physical emergency buttons located at key points on the car;
• Quality, stable and correctly correlated electronic components to provide a high-performance and coherent working regime;
• Very solid construction, specific to industrial machinery;
• Compared to the single press beam, the double one ensures increased pressing and stability during intensive processing;
• Intelligent control system with 11 functions, real-time data transmission, real-time error diagnosis and production reports;
• The CNC drive of the pressing beam ensures efficiency and accuracy in use;
• 4 steel pressing rollers + 1 rubber roller;
• Four motors and directional cutting tracking for a perfect bevel angle;
• Double tickling unit;
• Chip collection device resulting from radius scraping;
• Surface scraper for removing excess adhesive;
• Double polishing unit.

Control system

• Automatic lane change function by scanning the code (optional);
• Intelligent heating according to the set time when the machine is turned on;
• Automatic keep warm when no plate is inserted, according to the set time);
• Custom standby, the machine goes into sleep mode when not in use, reducing energy consumption);
• Display plate position;
• Quick positioning of the pressure beam;
• Fault recording;
• Operating records (equipment operating time, actual operating time);
• Production reports;
• Parts counting function;
• ERP/MES integration function can be developed according to customer requirements. Real-time data transmission, real-time understanding of equipment status and production reports available with a single click.

Upper pressing belt

• Helps press safely without damaging the melamine of the processed panels.

Separating agent spraying system

• Helps prevent adhesive from sticking to the melamine surface of processed boards;
• This is sprayed before pre-milling.

Pre-milling unit

• It guarantees perpendicularity by milling possible edge defects, thus achieving optimal bonding between the targeted edge and the edge foil;
• Independent exhaust hood.

Sheet preheating unit

• The infrared panel pre-heating unit is positioned before the gluing group to create the most optimal temperature for gluing the edge;
• Ideal for humid or cold environments.

PUR gluing unit – optional

• Allows the use of two different glue colors;
• Cleaning the tub is quick;
• High resistance to wear, humidity, heat and UV rays;
• Clean edges, no traces of glue;
• Polyurethane-based adhesives differ from conventional hot melt adhesives by the presence of reactive isocyanate groups, components that reactivate in contact with moisture, forming a robust and durable elastomeric bond;
• It has the advantage of not requiring application in thick layers, which saves material and reduces the weight of the final assembly.

Double gluing unit

• The advantage of the system is the reduced melting time;
• Allows the use of EVA adhesives;
• Reduces the carbonization and vulcanization effect caused by overheating of resins in adhesives;
• Convenient and easy to replace the adhesive;
• Dissolving and mixing adhesive particles;
• Glue level detector to control the amount of glue and prevent overdosing;
• Temperature adjustment is done from the control panel;
• Guarantees perfect adhesion between the adhesive and the chipboard sheet;
• Gluing unit with quick change function.

Pneumatic guillotine

• Pneumatically operated guillotine;
• It ensures fast and precise rough cutting, being pneumatically and electrically controlled;
• Allows cutting from rolls and sticks.

Pressure rollers

• Strong pressing of the edge on the workpiece thanks to the high-quality pressing unit;
• One pre-tensioned rubber roller; plus 5 more loose rollers;
• The pressing rollers benefit from a pressure regulator;
• Working pressure – 5 – 2.5 bar.

Precise cutting unit at the ends

• It ensures the cutting of the edge foil on the front and back of the boards, by means of 2 independent blades, mounted on industrial linear guides;
• Each unit has an independent guidance system;
• Pneumatic drive;
• Independent motors for each blade;
• Equipped with independent protective hoods;
• Ergonomically positioned pneumatic adjustments;
• Automatic lubrication of guide systems.

Length profiling unit

• Durable and extremely robust construction;
• Fine milling for inclined and rounded edges
• Easily visible and easy to operate settings;
• Group 1: coarse profiling
• Group 2: fine radius profiling
• Independent motors for each cutter;
• Dual design for adaptation at the push of a button;
• Fine finishing cutters x 2;
• Equipped with independent exhaust hoods for optimized exhaust, which prevents the negative impact of chips.

Corner rounding unit

• Drive mode – front, back and two straight edges so as to obtain a uniform edge radius;
• 4 high-speed motors to ensure precise milling of the 4 corners;
• Equipped with independent exhaust hoods for optimized exhaust, which prevents the negative impact of chips.

2 sets of tickling units

• The clinching unit has the role of processing previously finished edges;
• The radius sander removes traces of glue or edge foil, ensuring a uniform edge surface;
• It finishes the corners previously processed by the length profiling group;
• Milling is performed superiorly and inferiorly.

Chip collection system + surface scraper + antistatic agent

• The chip collection system resulting from the operations performed by the tsikling units facilitates the delivery of clean and perfect parts;
• The surface scraper removes excess adhesive, achieving a perfectly squared edge
• The antistatic agent dilutes any adhesive present on the melamine of the panel, which will later be removed by the polishing operation.

Double polishing unit

• The double polishing unit is where the edges receive the final finishing;
• Independent engines;
• The brushes work together, oscillating back and forth to evenly use the textile discs;
• Quick and easy adjustments;
• Together with solutions for cleaning excess adhesive, polishing brushes ensure a perfect final result, to the 2nd power.

Protective devices

• Pneumatically operated sequential power supply protection device. This prevents accidental power supply, which can cause significant damage to the working units;
• It automatically monitors operations and ensures safe use of the machine;
• Physical emergency buttons.

Conveyor belt reducer

• Ensures stable operation of the conveyor belt through a 7.5 kW motor;
• Positioned on the discharge side of the aggregate.