Automatic edge banding machine DANIBRUM HD511J

• Robust, fully enclosed structure made of high-rigidity structural steel, designed for continuous operation in intensive conditions and maximum operational stability
• Heavy-duty welded and machined frame to reduce vibration and maintain precision during edging
• Anti-corrosive surface treated and finished with high-temperature industrial painting for increased resistance in demanding industrial environments
• CNC system for electric lifting of the press beam, which allows quick and precise adjustments depending on the thickness of the panel
• Reducing setup times and optimizing productivity in continuous production
• Reinforced professional pressing beam for high stability and uniform pressure distribution over the entire surface of the workpiece
• 250 mm feed table, perfectly aligned with the guide plate for stable and safe panel handling
• Optimal support even for long, heavy or large panels
• Intelligent cut and notch avoidance system, capable of processing both standard parts and special components with complex geometries
• Quick switching between working modes directly from the control interface, without complicated adjustments or long production stops
• Automatic edge missing detection system, which permanently monitors the process and reduces the risk of scrap
• Professional pre-milling with diamond tools for perfect edge calibration before edging application
• Pre-milling unit with Ø65 mm cutters to eliminate imperfections resulting from cutting and obtain a perfect bonding surface
• Length profiling with diamond tools for precise, uniform edges and high resistance in continuous operation
• Tickling and scraping system with display for quick adjustments and precise control of edge finish
• High stability of the parts during the process to maintain constant quality even at high feed rates
• Advanced automation for efficient integration into modern industrial production flows
• Construction designed to reduce downtime, optimize productivity and increase overall factory efficiency
• Industrial solution dedicated to factories that pursue premium finishes, high productivity and long-term reliability

Mechanical construction and structure

• The main platform is made of welded structural steel sheet, with high rigidity and excellent stability in operation. The surface is treated against corrosion and finished with high-temperature resistant paint, providing durability and long-term protection in industrial environments.

Electric pressure beam lifting system

• The pressure beam is electrically driven, which reduces operator effort, minimizes errors and increases positioning accuracy, contributing to a faster and more efficient workflow.

Gluing unit with upper tank

The top tank gluing unit is designed for thermal stability, low consumption and uniform adhesive application, which is essential for the final quality of the bonding.

• Maintain temperature constant of the adhesive, avert overheating and its combustion during long production cycles.
• Ensure a feed keep going and control, eliminating flow variations and improving the quality of bonding along the entire length of the panel.
• OPTIMIZES adhesive consumption, which reduces operational costs in series production.
• facilitates change QUICK of the adhesive, making it ideal for workshops that work with different types of edgebanding or various colors.
• Provides high uniformity during application, contributing to a line de adhesive DISCRETION and a final look premium al LEAF.

Edge pressing unit

• Equipping with four large diameter pressure rollers, driven by four independent cylinders, allows for firm and uniform pressing of the edge band onto the workpiece. This configuration provides stability and consistent bonding quality, even at high feed speeds.

High-precision machining units

The machine is equipped with a complete set of processing modules, designed to ensure industrial-level edgebanding, with perfect finish and high repeatability.

• Precise cutting at the ends eliminates excess edge banding at the beginning and end of the piece, providing a clean and perfectly aligned edge.
• Length profiling brings the edge to its final shape by processing the upper and lower edges, guaranteeing uniform and burr-free contours.
• Scraping (scraping) removes micro-imperfections left after milling, perfectly smoothing the edge.
• Final polishing (polish) improves the visual appearance, eliminating minor traces of adhesive and giving the edge a clean and professional finish.

Adjustment mechanisms

• All adjustment mechanisms are equipped with precision mechanical meters, easy to read and use. This allows for fast and accurate settings, repeatability in production and reduces the dependence on highly skilled operators.

Alignment ruler with linear guides

• The alignment ruler uses linear guides with skates industrial quality, characterized by durability, wear resistance and high precision. This reduces vibrations and improves the final result of the alignment and cutting process.

Feed and transmission system

• The feed reducer is one with hardened, high-efficiency teeth, providing stable transmission and strong torque for transporting parts. This configuration is essential for maintaining constant speed and for processing heavy or large panels.

Areas of use

• Furniture production from chipboard, MDF, HDF
• Industrial manufacturing lines for modular furniture
• Workshops oriented towards medium and large production
• Factories requiring high-speed edgebanding and consistent quality

Standard configuration

Control system

• Real-time display of current and voltage
• Intelligent input and output (I/O) monitoring
• Display inverter error codes
• Automatic edge counting
• Intelligent inverter monitoring
• Smart, easy-to-use interface

Edge banding on cut pieces

• Quick switch between standard edging and processing of parts with special cutouts
• Activation directly from the control interface with a single command
• Intelligent cut-apart avoidance system to protect edges and maintain finish quality
• Allows processing of parts with complex geometries and technical cutouts without additional manual interventions
• Ensures uniform, precise and stable edges even in difficult to process areas
• Reduces setup time and optimizes productivity in the production flow.

Extended power table

• The feed table is extended by 250 mm and perfectly aligned with the guide rail, ensuring stable and precise transport of long parts.
• This construction contributes to a more uniform material feed and increased accuracy in the machining process.

Pre-milling unit

• It guarantees perpendicularity by milling possible edge defects, thus achieving optimal bonding between the targeted edge and the edge foil;
• Independent exhaust hood.
• Cutter diameter Ø65 mm.

Sheet preheating unit

• The infrared panel pre-heating unit is positioned before the gluing group to create the most optimal temperature for gluing the edge;
• Ideal for humid or cold environments.

Electric height adjustment of the press beam

• Touch screen control, no need for manual height adjustments.

EVA superior bonding unit 

• Adhesive group: Pre-melter (Fast-Melter) + Upper glue tank + Automatic glue granule feeding
• Allows the use of EVA adhesives;
• Reduces the carbonization and vulcanization effect caused by overheating of resins in adhesives;
• Convenient and easy to replace the adhesive;
• Dissolving and mixing adhesive particles;
• Temperature adjustment is done from the control panel;
• Guarantees perfect adhesion between the adhesive and the chipboard sheet;

Pneumatic guillotine

• Pneumatically operated guillotine;
• It ensures fast and precise rough cutting, being pneumatically and electrically controlled;
• Allows cutting from rolls and sticks.

Pressure rollers

• Strong pressing of the edge on the workpiece thanks to the high-quality pressing unit;
• The pressing rollers benefit from a pressure regulator;
• Working pressure – 5 – 2.5 bar.

Precise cutting unit at the ends

• It ensures the cutting of the edge foil on the front and back of the boards, by means of 2 independent blades, mounted on industrial linear guides;
• Each unit has an independent guidance system;
• Pneumatic drive;
• Independent motors for each blade;
• Ergonomically positioned pneumatic adjustments;
• Automatic lubrication of guide systems.

Length profiling unit

• Cut off the excess edging from the top and bottom edges, forming a rounded corner (R).
• Ensure smooth and perfectly aligned edges with the panel surface.

Corner rounding unit

• Drive mode – front, back and two straight edges so as to obtain a uniform edge radius;
• High-speed motors to ensure precise corner milling;
• Equipped with independent exhaust hoods for optimized exhaust, which prevents the negative impact of chips.

Radius tickling

• The clinching unit has the role of processing previously finished edges;
• It finishes the corners previously processed by the length profiling group;
• Milling is performed superiorly and inferiorly;
• Pneumatic adjustment with quick switching directly from the screen: allows quick activation/deactivation of the group;
• It eliminates the marks left by the milling cutters and finishes the radius (R profile) left behind by the fine milling group (post milling), ensuring a perfectly smooth surface.

Straight-line tickling + antistatic agent spraying system

• Removes excess adhesive, achieving a perfectly squared edge;
• The antistatic agent dilutes any adhesive present on the melamine of the panel, which will later be removed by the polishing operation.

Polishing unit

• The polishing unit is where the edges receive the final finishing;
• Independent engines;
• The brushes work together, oscillating back and forth to evenly use the textile discs;
• Quick and easy adjustments;
• Together with solutions for cleaning excess adhesive, polishing brushes ensure a perfect final result.

Protective devices

• Pneumatically operated sequential power supply protection device. This prevents accidental power supply, which can cause significant damage to the working units;
• It automatically monitors operations and ensures safe use of the machine;
• Physical emergency buttons.

Conveyor belt reducer

• Ensures stable operation of the conveyor belt through a powerful motor;
• Positioned on the discharge side of the aggregate.

Side table extension for feeding long or wide parts

• Rubber support rollers mounted in the front and rear of the support beams.
• These protects panels from scratching when entering and exiting the car, maintaining the quality of the finish.

Edging edges with rounded shapes

• Panels with different geometries can be adjusted by contour milling for precise jointing and correct edge finishing.